Yardney Water Filtration Systems is really a manufacturer water filtration equipment for the agricultural, food, municipal and HVAC industries. Within the 1960s, the corporation developed equipment to allow farmers from the rich growing parts of Southern California to get rid of sand, silt, grit, algae and also other contaminants through the water supply. Currently, wire cutters has continued to evolve more than 100,000 standard and custom engineered water purification systems for the various customers.
Creation of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or steel, with holes for connecting pipes that can move water from the filtration unit. Numerous pipes with holes has to be cut before all the pieces can be welded together after which painted.
Chris Phillips, v . p . and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient because the water purification systems it generates.
Recently, the business determined its existing plasma pipe cutting machine wasn’t giving the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a simple way to load and unload pipes into and out of your machine, which caused a production bottleneck. Second, it left a considerable amount of slag that had to be manually ground off the pipes before welding operations. In addition, the equipment was experiencing increasingly frequent mechanical and electrical issues, contributing to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages within the previous equipment. The Maxpro200 plasma cutting system, when combined with Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the amount of manual grinding required to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm compared to 100 ipm with all the previous equipment. Plus, an effective fume extraction system captures smoke at the aim of the cut therefore it will not contaminate the store-keeping the company in compliance with California Air Quality Management District regulations.
Every one of these features have made it possible for Yardney to make a thorough selection of pneumatic wire strippers in an efficient length of time. Some cuts, for example pipe notch cuts that would took four hours with the old system, are now carried out only five minutes.
Programming is simpler compared to previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables an individual to configure various end types and intersection types to become cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer as many cut shapes, so some shapes must be cut manually. To program a brand new job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The corporation also learned that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to improve production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading just one single pipe at any given time, the organization can load a lot of money of five to six pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to deal with pipe starting from 1 to 14 inches in diameter while extracting smoke through the chuck.
Mr. Phillips is pleased about the huge benefits this tape binding machine offers. He strongly advocates making the effort to examine one’s current manufacturing processes considering changing technology. “You have to buy your company to remain profitable,” Mr. Phillips says. “We’ve been doing that in the past fifty years, and we decide to utilize that strategy to stay in business for quite some time to come.”